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. 2025 Aug 14;10:255. doi: 10.1038/s41392-025-02312-w

Table 5.

Progress in EV drugs development

Stage Progress Highlights Technological advances and considerations Key challenges
Upstream production Large-scale culture of EV-producing cells

- Serum-free media reduced contamination and enhanced yields

- 3D culture systems (e.g., microcarriers) better mimic in vivo conditions and scale up

- cGMP-compliant scalable processes (8–10 L batches) in development

- Limited scale-up beyond pilot scale

- Variable EVs yield and quality depending on media and culture system

Downstream purification EVs separation from complex supernatant

- Differential and density gradient centrifugation

- Chromatography (gel filtration, ion exchange, affinity)

- Ultrafiltration, size exclusion chromatography

- Microfluidics, affinity capture (emerging)

- Low yield and recovery

- EVs damage or loss during processing

- Purity inconsistency and batch variability

Finished product formulation Long-term stability of EVs

- Conventional storage in PBS at –80°C

- Lyophilization improved room temperature storage

- Excipient (e.g., sucrose, trehalose, albumin)-stabilized EVs

- New drying methods: continuous, microwave-assisted, thin-film freeze-drying

- EVs degradation over time

- Structure disrupted during lyophilization

- Lack of mature formulations

Dosage form development EVs delivery adapted for diverse indications

- Injectable solutions

- Gels and aerosols under exploration

- Need for optimal delivery mode per indication

EV extracellular vesicle, EVs extracellular vesicles